Measuring contact resistance of circuit breakers Print this page Print this page
The value of a primary circuit contact resistance (resistance between two terminals of any pole of a breaker) is typically measured before a circuit breaker is first put into service and during maintenance inspections. The conditions, methods and procedure of the measurements should be compliant to the regulations IEC 56 (now IEC62271-100) and ANSI C 37.09.

Four-wire (Kelvin) measurement method is used because it provides the best possible measurement. This ensures that the resistance of the connecting current cables is not included in the measurement.

The test current is passed through a circuit breaker resistance using high current cables. The voltage drop across the circuit breaker is measured using sensing cables. The placing of cables is very important: the current cables should always be outside the sensing cables (see drawing). The resistance is calculated using Ohm's law: voltage drop divided by the test current (U=R*I i.e. R=U/I)

Procedure steps:

1. Make certain that the circuit breaker is de-energised on both sides, closed and safety grounded and that local safety regulations are followed.
2. Ground the test instrument.
3. Make sure that the test instrument is switched off.
4. Connect current and sensing cables according to the drawing.
5. Switch the test instrument on.
6. Set the test current between 50A and breaker's nominal current (according to IEC 56, now IEC62271-100) or minimum 100A (according to ANSI C 37.09).
7. Perform the measurement.

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